20.7.23

Magnetic Levitation(1)

 

(TITLE)

Magnetic Levitation

 

(INTRODUCTION)

Exploring design points for suspending heavy loads when permanent magnets are suspended in the air by the attractive force of electromagnets.

 

(METHODS)

(1) Fig.1 shows the overall configuration.

F1 (attractive force) and F2 (gravity force) are

When F1=F2, the permanent magnet floats in the air.

Electromagnet is an iron core with windings. A power supply Vc and a switch SW1 are connected in series. When SW1 is ON, the pole is magnetized to the south pole and F1 becomes large.

Also, F2 increases because the iron core is not magnetized when SW1 is OFF.

The position at which the permanent magnet floats in the air at only one point is when the distance shown is D. When F2>F1, the distance becomes D+ΔD ,and the permanent magnet falls.

When F2<F1, the distance becomes D-ΔD ,and the permanent magnet is attracted to the electromagnet. The control is such that a magnetic sensor detects the magnetic flux density and an electronic circuit (not shown) turns SW1 on and off at high speed to keep the distance D ,and the permanent magnet floats in the air.




                                                  Fig.1

 

(2) Fig.2 shows the data related to the magnetic sensor. 

    B(mT):

The magnetic flux density B (mT) is shown when the probe of  tesla meter is placed at the position of the magnetic sensor and a permanent magnet (φ20 x 10, 2 pieces) is placed at a distance D (mm). Regarding the sensitivity, the closer the permanent magnet and the iron core are, the more non-linear the B(mT) increases.

 

Vh (mV) AH3503:

LINIEAR HALL-EFFECT SENSOR

Built-in amplifier

Manufacturer: NANJING AH ELECTRONICS CO.,LTD

Sensitivity : 7.5~17.5(mV/mT)

It can be seen that the sensor output is magnetically saturated at D=20 (mm).

That is, when B > 100 (mT), it becomes uncontrollable.

 

Vh (mV) HG-166A:

GaAs Hall-ELEMENT

no amplifier

Manufacturer: ASAHI KASEI MICRODEVICES

Vh=78~102(mV)      (Conditions) B=50(mT), Vc=6V

Magnetic saturation does not occur even when D=2 (mm).

 

Vh (mV) HG-166A (Av=5)

Characteristics when amplification = 5

At D=2 (mm), magnetic saturation does not occur, so control is possible.



                                                   Fig.2

  

 

(RESULTS)

In order to suspend a heavy load in the air, it is important that the magnetic sensor does not become magnetically saturated at high magnetic flux densities.

 

Commercially available Hall ICs that have an amplifier built into the Hall IC have about twice the sensitivity due to manufacturing variations, so even if ICs with the same product name are used, magnetic saturation may or may not occur, so use is not recommended.

 

Recommended magnetic sensor does not magnetically saturate even at B = 300 (mT) .


(DEMO)

The globe weighs 358g.














Magnetic Levitation(1)

  (TITLE) Magnetic Levitation   (INTRODUCTION) Exploring design points for suspending heavy loads when permanent magnets are suspend...